techniques in commercial buildings

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these are some examples of techniques used in the industry

Burning-in Defects in Wood Products

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Filling a Large Scratch with Burn-in Stick

Scratches, dents and gouges are filled by melting a burn-in stick of the appropriate color into the damaged area, then slicing away the excess for a level, smooth repair.

The technician in this photo is filling a 10" scratch in a mahogany elevator interior with the appropriate color burn-in stick.

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The Burn-in process

The practice of burning in was developed in prior centuries as a means of repairing finishes and minor defects and damages in furniture.

Burn-in "sticks" made of shellac mixed with colored pigments were melted into the repair area with a blade heated over an alcohol lamp (bunson burner). The heated blade was used to remove the excess material and level off the repair. Burn-ins are accomplished today utilizing the same ancient skills together with more reliable and portable modern products.

Burn-in sticks today come pre-formed in hundreds of shades and colors, including clears, ambers and semi-transparent colors as well as opaques. The burn-in knives used range from oven- and burner-heated ones, to electric and even cordless butane ones like the one shown here..
 

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Finishing the Burn-in

After having leveled the repair, the technician lightly abrades it with very fine steel wool, then French padding is applied to seal the burn-in. At this point, color adjustments can be made with pigments in order to blend in the repair. Adjustments to the sheen are also made by applying aerosol clear sprays in the desired sheen.

 

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Refinishing Elevator Interiors

repair elevator interiors and millwork of all kinds, commercial woodwork, architectural woodwork, commercial millwork, architectural millwork, door, doors, door frames, panel, panels, paneling, cabinet, cabinets, cabinetry, stone, solid surface, marble, granite, top, tops, conference table, conference tables

 

this customer was required to remove mirrored panels from their elevator cabs, and was intrigued by the walnut veneers that lay beneath the glass.
Mirrors have been removed . . .

About french padding method, how to pad shellac, french polish, padding lacquer, pad-on finish

The existing panels looked terrible - black mastic had been applied, and furring strips had been screwed into the veneers, then ripped out when the glass was removed.
. . . Leaving a big mess in each elevator!

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The client chose to have the original panels restored rather than fabricating new. This was the most cost effective way of dealing with the problem, though the end result would not be "like new" panels.

 restore the panels to a beautiful refinished condition at a savings to the client, so the panels were taken to the shop and the process begun.
In the shop, mastic is removed and
Repair work has begun

architectural millwork repair, repair elevator interiors and millwork of all kinds, commercial woodwork, architectural woodwork, commercial millwork, architectural millwork, door, doors, door frames, panel, panels, paneling, cabinet, cabinets, cabinetry, stone, solid surface, marble, granite, top, tops, conference table, conference tables

 chemically removing the black mastic. Once removed, the panels were washed down and dried, then sanded. Damaged areas were filled and patched, then final sanded for finishing.

The photo at left shows the panels prepped and stained, and staged for finishing.
Stripped, prepped and stained, awaiting finish

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The finish consisted of several seal coats of pre-catalyzed lacquer, followed by any necessary touch-up and color-blending of repair areas. After touch-up, another three to five coats of pre-cat were sprayed as a topcoat.

Some of the repair work got pretty extensive, requiring the splicing-in of large areas of veneer. During the touch-up stage, these areas were padded and color-blended and grained to match.
A full depth of color after refinishing

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The photo at left shows the completed panels re-installed. Though these panels had some "character marks" and flaws, by nature of their rough history, the result was astounding.

 

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